Machine Vision System for Surface quality inspection

At Intelgic, we offer advanced surface defect detection solutions using cutting-edge CIS imaging systems and other machine vision cameras. Our solutions are customized to meet the specific needs of various industries, ensuring precise and reliable defect detection across a wide range of surfaces. Whether it’s plastic film, metal, glass, ceramic, or textiles, we’ve got you covered.

Defect Sizes We Cover

Intelgic’s surface defect detection systems are capable of identifying defects of various sizes, ensuring high precision and quality control.

Defects as small as 0.01 mm: Our high-resolution imaging systems can detect even the tiniest imperfections.
Large FOV Coverage: We customize our imaging systems to cover small and large fields of view (FOV) based on your requirements.
Defect Ranges: We can detect defects from 25 mm to less than 0.01 mm, offering precise inspection for all sizes.

Customized Camera Solutions

At Intelgic, we don’t believe in a one-size-fits-all approach. We customize our camera systems—be it CIS imaging systems or regular machine vision cameras—based on your specific requirements, ensuring that our solutions deliver optimal performance for your unique needs. Whether you need small or large fields of view, our system covers defects from 0.01 mm upwards.

Surface Inspections

Plastic Film, Sheets, and Battery Foil Inspection
Our system inspects defects during the coating, slitting, and lamination processes, including:

Typical Defects: Mismatch, bubbling, coating voids, wrinkles, dimension measurement.
Processes Covered: Notching, lamination, tab surface inspection, and particle detection.

Metal Surface Inspection

Our metal surface inspection solutions are designed to ensure top-tier quality control for steel, aluminum, and other metal surfaces during and after manufacturing.

Processes Covered:

Inspection of flat, curved, and rounded metal surfaces.
Examination of finished metallic products like steel sheets, pipes, and aluminum parts.

Typical Defects:

Scratches, dents, surface corrosion, discoloration, and bubbling.
Surface irregularities, cracks, and thickness variation.

Applications:

Suitable for steel, aluminum, and other metallic surfaces in industries like automotive, aerospace, construction, and heavy machinery.
Used in quality control of steel and aluminum sheets, pipes, and finished metallic components.

Glass Inspection

Intelgic’s advanced machine vision system inspects various types of glass to ensure a flawless surface, detecting even the smallest defects in real-time.

Processes Covered:

Inspection of automotive glass, building glass, and other glass products.
Monitoring during production and post-processing stages to detect defects.

Typical Defects:

Cracks, bubbles, scratches, surface irregularities, and edge defects.

Applications:

Automotive glass, such as windshields and side windows.
Architectural glass for buildings, mirrors, and safety glass products.

Ceramic and Tile Inspection

Our vision system ensures ceramic tiles and products meet stringent quality standards, detecting even the smallest surface flaws.

Processes Covered:

Inspection of ceramic tiles and other ceramic products during manufacturing and post-production.
Monitoring for surface and structural defects in tiles, ceramic plates, and other construction materials.

Typical Defects:

Chips, cracks, surface misalignments, edge defects, and color inconsistencies.

Applications:

Construction materials such as ceramic tiles for flooring, walls, and other surfaces.
Ceramic products used in the construction and manufacturing industries.

Wood and Metal Panel Inspection

Our vision systems provide reliable defect detection for both wood and metal panels, ensuring they are free from surface imperfections.

Processes Covered:

Inspection of wooden and metal panels during manufacturing for quality assurance.
Monitoring of surface quality in both raw materials and finished panels.

Typical Defects:

Warping, dents, cracks, scratches, and surface imperfections

Applications:

Wooden panels used in furniture, flooring, and construction.
Metal panels used in automotive, aerospace, and construction industries.

Leather and Textile Inspection

Intelgic’s defect detection system ensures the highest quality in leather and textile products, identifying even the most subtle imperfections.

Processes Covered:

Inspection of leather and textiles during production and finishing stages.
Monitoring for fabric and leather integrity and uniformity.

Typical Defects:

Tears, color discrepancies, surface imperfections, warping, and fraying.

Applications:

Leather goods such as upholstery, car interiors, and fashion accessories.
Textile products in the apparel, home furnishings, and automotive industries.

Foil Paper and Laminated Materials Inspection

Our vision system accurately detects defects during the coating and lamination processes, ensuring high-quality output for foil paper and laminated materials.

Processes Covered:

Inspection during coating and lamination of foil paper, lamination paper, and similar materials.
Real-time defect monitoring for consistent quality assurance.

Typical Defects:

Bubbles, creases, wrinkles, coating voids, and surface inconsistencies.

Applications:

Foil paper used in packaging, printing, and industrial applications.
Laminated paper used in packaging, decoration, and construction.

Battery Foil Inspection

Our vision system accurately detects defects during the coating and lamination processes, ensuring high-quality output for foil paper and laminated materials.

Processes

Coating, slitting, notching, lamination.

Typical Defects:

Mismatch, bubbling, coating voids, wrinkles, particle detection, and dimension measurement.

Large Sheet Inspection

We specialize in building customized machine vision systems to inspect large sheets used in various industries. Our advanced technology ensures even the smallest defects are identified.

Processes Covered:

Inspection of metal sheets, plastic sheets, and glass sheets for any production defects.

Typical Defects Detected:

Scratches, surface contamination, edge damage, and defects smaller than 0.1 mm in diameter.

Applications:

Suitable for industries producing large sheets, including metal fabrication, glass manufacturing, and plastic production.

Large Part Inspection

For industries such as automotive manufacturing, our system is capable of inspecting large parts, ensuring defect-free components before assembly.

Processes Covered:

Inspection of large automotive parts, such as doors, bonnets, and hoods, ensuring quality control.

Typical Defects Detected:

Scratches, dents, assembly faults, surface imperfections, and dimension errors.

Applications:

Primarily in the automotive industry but can be applied to any industry that requires inspection of large manufactured parts.

Ready Part Inspection

Intelgic’s vision system inspects ready parts to ensure defect-free components before they move to assembly or shipping.

Processes Covered:

Post-production inspection for dimensional accuracy, surface quality, and assembly integrity.
Comprehensive analysis of ready-to-ship parts to ensure they meet specifications.

Typical Defects:

Deformation, improper assembly, incorrect dimensions, surface damage, and misaligned parts.

Applications:

Automotive parts like engine components, gears, and body parts.
Ready components in heavy machinery, consumer electronics, and aerospace manufacturing.

Contact us today to learn more about how Intelgic’s surface defect detection solutions can improve your production process and ensure top-tier product quality.

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